ABB IRC5 Error 50024 - Corner Motion Interrupted

Checked 0 of 4 causes
Pending Investigation
Issue Details

This error occurs when the robot's motion control system cannot execute continuous corner motion as planned. The motion is interrupted and stops abruptly, resulting in disrupted path execution. This issue typically arises from conflicts in motion planning (Motion Planning) or inappropriate parameter settings.

Cell:

Cell A - Station 3

Error Code:

Error 50024

Collaborators
VS

Vichai Somboon

Process Engineer

SJ

Somchai Jaidee

Maintenance Technician

AE

Anucha Engineering

Production Manager

🔍 Troubleshooting Decision Tree

Use FlexPendant's Event Log to view the RAPID program line and axis where Error 50024 occurred.

Follow the systematic checking sequence below to identify the cause

Troubleshooting Decision Tree
Follow the checking sequence to identify the cause
1

Zone followed by a stop?

Check if the error occurred right after a Move command that used a location zone (e.g., Z50) and the program then does a WaitTime or other pause, which forces a stop.

~5-10 minutes40%
Not Checked
2

Many instructions between moves?

If there are lots of non-movement RAPID statements (e.g., I/O, calculations, data logging) between consecutive Move commands, the robot may reach a waypoint before the next move is ready.

~10-15 minutes30%
Not Checked
3

Targets too close or speed too high?

If consecutive path points are very close together or the robot speed is high, the motion planner may abort corner smoothing.

~8-12 minutes20%
Not Checked
4

Controller overload?

If the robot's CPU is busy (e.g., multiple tasks or heavy computations like vision or logging loops), the planner might not compute the path in time.

~15-25 minutes10%
Not Checked

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